Semi-finished business ideas. Business plan "mini-workshop for the production of meat semi-finished products - dumplings" project on the topic. Equipment for the production of semi-finished products from meat, cutlets

We will describe the implementation of a project for the production of semi-finished products as a business, its technology and list the required equipment for this. After all, even small entrepreneurs can successfully occupy their niche and recoup their initial investments in a short time.

The modern world forces us to live at a fast pace. Work, personal interests, children, responsibilities - all this takes a lot of time and leads to fatigue. Women often have no time to cook lunches and dinners, and some do not like to do this in principle. Therefore, every day the demand for finished food products only increases.

Main stages

In order for the production of semi-finished products as a business to become successful, you need to properly organize the entire project step by step:

Analyze the market, demand and competition, prices, calculate how much finance is needed for start-up investments.
Find reliable suppliers of raw materials for the manufacture of high quality intended products with appropriate certificates.
Build, buy or lease suitable premises that meet all food production requirements.
Handle registration paperwork and obtain permits.
Decide on the types of manufactured products and purchase the equipment required for this.
Hire qualified personnel for the smooth operation of the workshop.
Find distribution channels for finished semi-finished products. This issue can be dealt with separately by the trade manager.
To expand the consumer network, advertising and various marketing strategies will be needed.

Varieties of semi-finished products

But from the very beginning, you still need to decide what exactly you will offer your customers, on which option finished products stop. Indeed, today semi-finished products are distinguished by a wide variety:

Natural - small or large cuts of meat for preparing dishes such as oven-baked beef or pork, meatballs, kebabs, steaks, stews, soup sets, etc.
Breaded - various processed meat parts covered with small breadcrumbs with an egg, ready for quick cooking at home (rump steaks, schnitzels, nuggets, etc.).
Chopped - meat products with the addition of bread and spices, mainly from low-grade raw materials (meatballs, meatballs, meatballs).

But this is not the whole list of alleged semi-finished products. They can be meat, fish, chicken, vegetables, in the form of ready-made pastries and much more. There is also a division into frozen and chilled products. The latter are in great demand, as they suggest the best quality products.

According to statistics, the Russian consumer prefers the following types of semi-finished products:

, dumplings (82%).
Cutlets (77%).
Pancakes with meat filling (74%).
Baking (68%).
Ready-to-use minced meat (64%).
Sliced meat (62%).
Khinkali, manti (56%).
Rolls (24%).

And every year the demand for such products is only growing. If you offer customers something new, diversify the recipe and assortment, then, quite possibly, you will be able to not only implement your idea on the market, but also win the favor of consumers.

Registration

You can start a business only by registering it at the official level. First you need to decide on the form of entrepreneurship - IP or LLC. The second option is preferable, since you can attract investors and co-founders, and in case of failure, you only answer authorized capital. When registering an individual entrepreneur for financial difficulties, you will have to pay with personal property.

The OKVED code for this type of activity is 1511400 “Frozen semi-finished meat products”. The taxation system must be chosen based on the conditions and income that you expect. At low speeds, this may be some kind of simplified scheme. It is best to consult with an accountant on this subject.

It is very important when opening a food production workshop to arrange everything in accordance with the requirements of the sanitary and epidemiological station (SES), as well as to develop a quality control program. Separately, you will need to certify the entire prescription range.

If you open a specialized point of sale at the same time as production, then additional documents will be needed here confirming your right to retail. To avoid any problems with such a design in the future, it is better to involve a professional for this.

room

The building for the workshop for the production of semi-finished products can be located both within the city and outside it. The main thing is to organize a good transport system for the delivery of goods to the place of sale of products. The room must comply with SanPin standards:

Dimensions approximately 50-70 square meters. m.
Warehouse for storage of finished products is located separately from the production workshop.
Lighting, ventilation, Fresh air, hot and cold water, sewerage, electricity - all in working order.

In order to quickly convert such a workshop from any industrial building, it is best to choose the premises where canteens, culinary workshops were previously located, or some food products were also made.

Separately, it is worth mentioning the rent. Although this seems like a better choice at first, it is still advisable to buy such a building as soon as possible so as not to reduce the monthly profit, and also not to risk a change of owner and his new solutions.

Technological process

To start a business on semi-finished products, you need to know exactly what it looks like, what is the technology for the production of frozen food products. Upon receipt of raw meat, it is crushed in a special crusher for minced meat. Various spices and other products suggested by the recipe are also added there.

Everything is kneaded in a meat mixer until completely homogeneous. Finished products are formed in a screw or rotary machine. Then, with the help of a conveyor belt, they enter the lezonized apparatus, and then they are processed by breading.

The last stage is shock freezing of finished products, packaging in polyethylene and cardboard boxes. Since the market today has a great demand for semi-finished products in the form of products by weight, it makes sense to pack immediately into bulk bags, which are transferred to refrigerators on the spot.

What equipment is needed?

The largest expenses at the start consist of the purchase of machines and apparatus for the preparation of semi-finished products. You can save on this only by purchasing used equipment, but this often leads to unexpected breakdowns and downtime of the workshop for a long period.

But what exactly you need to purchase will have to be decided depending on what your company offers customers. It can be:

Spinning top for kneading minced meat.
Special machine for the formation of finished cutlets.
Work tables.
Freezers for quick freezing and storage of products.
Presses for cutting meat.
Tape-cutting devices.
Industrial grinders.
Slicers.
Apparatus for kneading dough.
Rolling machines.
Electric frying pans.
Packing machines.
Automatic transport line.
Special trolleys for products.
Apparatus for making dumplings.
Breading machine.
Equipment for laying.
Scales.

When choosing, you need to pay attention to the quality and technological characteristics of the equipment. It is also important that it is repairable, and the required parts are available for sale. When buying a set of machines, you can use the composite modules for the production of certain types of semi-finished products.

Staff

Although the entire production cycle consists of automated systems, but a worker is needed near each apparatus. Depending on the volume of own production, the staff that will need to be hired will also depend. Usually this:

technologist;
workers;
managers and managers for the sale of products, supplies, etc.;
accountant;
cutter;
mixer;
packers;
loaders;
controller;
driver and forwarder.

Some of this work can be done by the owner himself, which will significantly reduce the cost of wages. But with round-the-clock production, it is imperative to hire workers for three shifts of 8 hours.

Costs and profitability

To open a business you need to write detailed business plan with calculations that show exactly what you have to do, what to spend on and when your investments will pay off. We give an approximate plan in the table.

*Expenditure*		*Cost, in rubles*
1	Paperwork	65 000
2	Premises for rent	550 000
3	Repair	210 000
4	Equipment	1 000 000
5	Wage and taxes (per year)	2 800 000
6	Tailoring of overalls and purchase of tools	80 000
7	Utility payments (per year)	360 000
8	Raw materials for the first batches of goods	600 000
9	Additional expenses	160 000
Total:		5 825 000

Do not forget to add another 10-15% to this amount for unforeseen expenses that always appear. With an initial investment of about 6 million rubles, such a business will pay off in approximately 1-2 years. Experts estimate its profitability at 60%. But a lot depends on the competition in your city, the proposed range of products, established prices, etc.

home production

But it is not necessary to start all at once on such a large scale. A simple hostess can organize such a business even at home without investing huge sums. To do this, it is enough to have certain skills in cooking the same dumplings or other products, a place to work and store products.

Then all you need to buy is:

Rolling pin for testing.
Mixing containers.
Kitchen scales.
Suitable packaging for finished products.
Volumetric freezer.

Finding our buyer

If we turn to statistics, it is estimated that most of these products can be sold through the following channels:

Retail chains, shops, supermarkets - up to 50%. It is here that the greatest influx of buyers occurs, ready to purchase various products for the home, including frozen semi-finished products.
Specialized points of sale - about 10%. Individual firms open own stores in order to sell their products, thereby promoting the brand. At the same time, it is possible to widely diversify the offered range, experiment with recipes and quickly respond to seasonal or other consumer requests.
HoReCa - hotels and catering establishments when purchasing semi-finished products account for approximately 14%. Often it is beneficial for them to purchase just such frozen finished goods for preparing hearty meals. But for the most part they trust large and trusted manufacturers.

Though this species The product is in high demand It can be difficult for a newcomer to find a regular buyer. Such specific products require certain storage and delivery conditions, which also affects their implementation.

You can offer shops and supermarkets to purchase your products for a start at a lower cost, and the owners of medium-sized establishments personally deliver the goods. Today, the price of such products plays the greatest role, so by skillfully varying it, you can win the favor of consumers. But never do this at the expense of quality or your project will quickly fail.

With strong competition, you should try to adhere to high requirements for product quality and their attractive appearance. At the same time, try to set prices within reasonable limits. This is the only way you can stay on the market long enough.
Today, in the state program to support entrepreneurship, the manufacture of semi-finished products occupies one of the priority areas. Therefore, with a competent approach, you can get financial assistance for the implementation of the project.
It is advisable to focus on small cities, where competition is still quite low.
Periodically expand the range of products, offering customers something new and tasty.
Regularly conduct professional training of personnel, which will significantly raise their level of specialization and enhance the reputation of the company.

Video: a workshop for the production of semi-finished meat products.

A promising niche for creating a business is the production of semi-finished meat products. It is profitable to invest in this area, because the demand for meat is constantly growing in Russia and neighboring countries. In addition, semi-finished meat products are easy to prepare, which increases their popularity among the population.

Semi-finished products are food products made from meat or other minced meat with flavoring and stabilizing additives.

There are several types of semi-finished products:

according to the methods of processing raw materials: natural, chopped, or processed, breaded products and dumplings;
depending on the type of raw materials used: beef, pork, lamb, chicken, rabbit and offal products;
according to the method of storage: chilled, frozen.

The composition of semi-finished products includes various additives: water, flour and cereals, sugar, salt, spices, eggs and egg products and other ingredients. The quantity and quality of additives often affects the taste of the product.

Technology for the production of semi-finished meat products

To develop a business plan and purchase equipment you need to understand what stages the technological process consists of.

First, frozen meat in the form of large briquettes enters the factory, and it is preliminarily thawed and ground.

Defrosting, or defrosting, is very important: improper organization of the process leads to a loss of taste and freshness of raw materials. The optimal conditions for defrosting are defrosting for 12-16 hours at a temperature of 20˚C and an air humidity of 95%.

The cooled raw materials are crushed in a meat grinder, then, to obtain a homogeneous mass, the minced meat and additional ingredients (flour, spices, water, and others) are placed in a meat mixer. The device helps to make the mass homogeneous, saturate the minced meat with oxygen, which improves the taste and appearance of cooked dishes.

After the meat mixer, the mixture enters the molding machine. The product is given a certain size and shape according to the recipe.

If, according to the recipe, the semi-finished products need to be breaded, then after shaping they enter the laziness machine and the breading machine.

For dumplings, dough is additionally prepared using a dough mixer. Minced meat and dough are placed in dumpling machines, and the finished product is sent along the conveyor for freezing. The final step is freezing and packaging.

In industrial conditions, shock freezing is used, which allows freezing products in 20-30 minutes. To implement the stage, a shock freezing chamber or a compact spiral quick freezer is required.

Products are packed in plastic bags or cardboard boxes manually or using special machines.

Equipment for the production of semi-finished meat products

A small enterprise does not require the purchase of expensive equipment; to start the rational use of funds, you need to correctly calculate the production capacity.

The main equipment for the production of semi-finished meat products:

Band-saw needed for the manufacture of large pieces of raw materials that are convenient for processing bars. The cost of saws varies from 45 to 300 thousand rubles. For a small plant, models from Russian manufacturers RostPishMash and MM Pris are suitable.
Meat grinder- a machine for turning meat into minced meat. The cost of the machine is from 40 to several hundred thousand rubles. When choosing a meat grinder, you need to focus on the planned production volume. At small factories, it is enough to use reliable machines from the Belarusian manufacturer Torgmash: MIM-80 meat grinders allow you to produce up to 80 kg of minced meat per hour.
Meat mixer gives the mass of minced meat a uniform consistency and airiness. The cost of the machine is 60-300 thousand rubles. For a small plant, it is enough to purchase an installation with a volume of 50 liters from the RostPishMash enterprise.
molding machine necessary to create products of a certain size and shape. Depending on the type of molding machine, it is possible to produce several types of semi-finished products at the same time, such as meatballs and meatballs. The cost ranges from 25 to 450 thousand rubles. Perfect machine for small business Russian manufacturer"RostPishMash", which allows you to make 2000 units. products per hour.
Tray Sealer required for packaging finished products. The cost of equipment is from 150 thousand to a million rubles. For a small enterprise, semi-automatic machines from the Russian company CAS are suitable.

The preparation of dumplings involves the presence of dumpling machines, a dough mixer and a flour sifter.

Do not forget about the freezer, separate rooms for storing raw materials and finished products, sanitary products and consumables.

Manufacturing plant requirements

According to sanitary standards shop must meet the following parameters:

Air temperature - 18-20˚С;
Humidity - 40-60%;
Water supply and sewerage must be centralized, the quality of drinking water must comply with GOST R 51232-98;
Rated voltage in the mains - 380 V.

There are also regulations(SNiP, SanPiN and others) for different premises of the enterprise and stages of production.

Staff

To get started, it is enough to hire 2-3 workers in one shift. In addition to the workers, we need a chef, a logistics specialist, an accountant, an economic manager, an IT specialist, a technologist, and a cleaner. As the plant develops, the number of employees will increase.

Documentation

Collection of documents when organizing a business is the most main part.

Varieties of semi-finished products

The name "semi-finished product" itself implies a product that is already half ready, the consumer only has to carry out the final stage. technological process- cooking.

According to experts, this segment of the market expects more and more growth in the coming years. It is possible to classify products of such production according to several criteria:

according to the processing method: chopped and natural;
by types of meat used in the cooking process: pork, beef, chicken, rabbit meat, lamb, mixed;
by thermal state: frozen, chilled.

In addition, all products can be divided into natural and processed:

natural - chopped, large-sized, meat-and-bone, portioned, small-sized, pickled and other sets;
processed - cutlets, meatballs, meatballs and other products made from processed minced meat.

Dumplings, khinkali, pancakes can be attributed to a separate group.

Permits

If you are seriously interested in the question of how to open a workshop for the production of semi-finished products, then it should be recalled that this type of activity involves contact with food, and therefore it is worth starting with obtaining all the necessary permits for opening such an enterprise. Our business plan will help you not to forget anything and stick to the right actions, which you can view and purchase at the link.

The first step is registering a business. most best form in this case, there will be an LLC, since, as practice shows, it is much easier to sell products as a legal entity. After that, you need to register with the tax authority and receive a taxpayer certificate.

Certification

The next step is product certification. Here you will need:

permission from SES;
your production control program;
permission from Rospotrebnadzor;
certificates for all types of products.

All employees of the workshop must have sanitary books. To attach to the package of documents, you also need permission from the fire department to carry out this type of work in a particular room and a building lease agreement.

We select a place for production

We will immediately exclude the options for premises in which it is simply impossible to locate such a production:

In terms of floor space, you need 20 square meters to open a convenience food manufacturing facility that will produce a ton of products per shift. In addition to the workshop itself, the building should have rooms for staff, showers and toilets, as well as a warehouse for storing finished products and raw materials.

A good location would be close to farms who breed animals. They will be able to become your suppliers, and you will be able to save on transport costs.

Staff

To maintain the workshop, it is necessary to recruit personnel. It should immediately be noted that at least three people will be needed to work with the installation on one shift. In addition, the following professionals should be hired:

At the first stage, when your enterprise will just open, you may not need some of the employees from this list yet, since one person will be able to combine several functions. But ideally, the staff should look like this.

Equipment

The largest expense item for opening a manufacturing enterprise is always the purchase necessary equipment. For this direction, this stage is the most important, since the speed and volume of production will depend on the quality and quantity of tools and machines.

So, equipment for the production of semi-finished meat products should include:

If your plans also include the production of dumplings, then you will additionally need a flour sifter, a dumpling machine, a dough mixer.

Manufacturing process

Even if you are going to cook semi-finished meat products according to your own recipes, the production process itself looks about the same.

For the preparation of minced meat products, the most commonly used are the scapular, cervical, and femoral muscles, which contain more rigid connective tissue. To begin with, the meat is ground, after which eggs, spices, and fat are added to it. Then the minced meat is passed through the top. Next, pork fat, water, salt are added to it. Then all this mass is kneaded on a meat mixer and loaded into a bunker for the formation of cutlets, meatballs and other products.

It is in this installation that the product acquires a given shape and a specified weight. From there, the cutlets go to the conveyor, which delivers them for breading. Then the cutlets are stacked in carts and sent to the shock freezing chamber; this process is approximately 2 hours. In conclusion, the finished products are sent for packaging and storage in cold storage chambers.

We calculate the costs

To draw up an overall picture, one cannot do without a preliminary calculation of costs.

So, at the initial stage, you will need:

Do not forget about the salaries of employees and utility bills, which you will have to face after a month of work.

On average, we can say that it will take at least 5 million rubles to open a workshop. If the quality of the products meets the expectations of consumers, and you can provide sales markets, then the payback period will take about a year.

Quality business plan

This article widely covers the idea of opening the production of semi-finished products on your own, but in any case, at the start you will need a high-quality business plan, you can familiarize yourself with it and purchase it ready-made at the link.

Production of semi-finished products: Video

The production of semi-finished products is currently promising business because the demand for such products is constantly growing. This is explained by the fact that an increasing number of people do not have time to cook homemade food, and thanks to semi-finished products, you can cook your favorite dish in a matter of minutes, saving a lot of time and effort. Many aspiring entrepreneurs, knowing the relevance of this niche, are wondering: “How to open a workshop for the production of semi-finished products?” But despite the many open enterprises, there are still not enough semi-finished products of good quality at affordable prices.

Semi-finished products are products that have already undergone primary processing and require further preparation by the buyer.

By type of products they are divided into the following types:

meat (poultry, pork, lamb, beef);
unified vegetable;
fish.

In turn, they are further divided into types:

Natural (large and small pieces, portioned).
Chopped (meatballs, quenelles, zrazy).
Planned products (steak, rump steak, schnitzels, etc.).

To correctly determine what type of semi-finished products to deal with, it is necessary to carefully analyze the level of competition in a particular region and consumer demand.

How to register such a business?

The type of business in question must be registered with state bodies. It is possible to register as entity or how individual entrepreneur. To spend less time and money on such a procedure, it is better to choose IP registration. In addition to the registration documentation, there must be a conclusion of the sanitary and epidemiological service. In addition, the company must have a quality control program in place, with the help of which the products will be manufactured.

Production of semi-finished meat products

It is no secret that semi-finished meat products are a product that is in great demand among buyers. According to statistics, the production and consumption of meat products in the Russian Federation is constantly increasing. According to experts, the segment of semi-finished meat products is currently experiencing the highest growth rate.

Production technology

For a business to be successful, it is necessary to correctly calculate the entire technology for the production of semi-finished products. Let us consider in detail the technology for the manufacture of semi-finished meat products. First, frozen meat raw materials are delivered in the form of blocks to the enterprise, which is crushed using a crusher. For minced meat, mechanically deboned meat is often used, which is prepared on a meat and bone separator. After grinding, the meat is passed through a top, after which ground bacon, salt, chilled water, spices, etc. are added. The whole mass is kneaded using a cutter or a meat mixer.

Next, the finished minced meat is immersed in a special machine, where semi-finished products are formed. Here the product takes on a specific shape and weight. Depending on the volume of production of semi-finished products, a screw or rotary system for forming products is used.

Purchase of equipment

In the process of developing a business plan, the purchase of equipment is one of the key points.

We list what exactly is required in production:

cutting press;
meat grinder;
band saw designed for cutting meat;
slicer for cutting;
molding machine;
freezers;
equipment for the production of cutlets and dumplings;
storage chambers for raw materials and finished products;
packaging machines;
meat mixers;
scales;
meat grinder-top;
bactericidal lamps;
cutting boards and sets of knives;
washing bath.

If dumplings are made in the workshop, then it will be necessary to additionally purchase the following equipment:

mixer;
flour sifter;
dumpling machines.

Room selection

If you plan to open a workshop for the manufacture of semi-finished products with a production volume of 1 ton of products per 1 shift, then you need to rent a room of at least 160 sq. m. In addition to the production area, where the equipment will be located, we also need a room for staff, storage of raw materials, a shower room and a toilet.

It is better to equip a workshop for such activities not far from peasant and farm enterprises that breed animals. In this case, they can be suppliers of good quality raw materials and help save on transportation costs.

Where can you place a meat processing workshop?

A workshop for the production of semi-finished meat products cannot be equipped in basements where there is no natural light, as well as in rooms with limited installation capacity, in residential buildings and near them. For the production of semi-finished products, buildings are not suitable without the introduction of gas networks and where the ceiling height is limited (the desired ceiling height is more than 3 m).

Staff selection

In order for the process of production and sale of semi-finished products to be uninterrupted, it is necessary to hire good specialists accordingly.

To service the equipment, 2-3 workers per shift will be enough, in addition to which you will also need:

chief technologist;
Chef;
accountant;
Head of the household;
quality inspector;
cleaner;
purchasing and sales manager.

If the enterprise is large, then the following specialists will also be additionally needed:

controller;
mixer;
packer;
cutter.

Based on the fact that almost all processes will be automated, each site will need a person to control the operation of the equipment. In order for production to be around the clock, 3 shifts of 8 hours should work.

Workshop opening costs

The opening of a workshop for the manufacture of semi-finished products will require approximately 1,870,000 rubles. Provided that the business goes well (well-coordinated work, uninterrupted production of quality products, search for sales markets), the money invested in the business will pay for itself already in the 2nd year of such activity.

Let's take a closer look at the costs:

Rent of space for production is 200 thousand rubles.
Salary 250 thousand rubles.
Purchase of equipment 1 million rubles.
Utility payments 30 thousand rubles.
Purchase of raw materials 300 thousand rubles.
Business registration 40 thousand rubles.
Other expenses are about 50 thousand rubles.

Conclusion

In the process of planning this type of business, the main task will be to find distribution channels. If this problem is not solved in time, then the warehouse of finished products can be completely clogged without the possibility of further sale. This, in turn, can lead to damage to the goods and the closure of production. It is worth considering quite a lot of competition in this profitable niche. The main competitors include retail chains who have their own processing plants. It will not be possible to sell products through them, since they themselves carry out production.

But not everything is so bad, the production of semi-finished products is considered one of the very priority areas in the state. program for the development of medium/small businesses. You can even get state support to open a workshop to provide funding for the project.

A positive aspect and an indisputable advantage of the business for the production of semi-finished products is the ability to change the range, depending on the needs of the market. There are many types of meat dishes, and even cutlets and meatballs can be produced during the shift. At the same time, equipment for the production of pancakes or semi-finished meat products does not even need to be reconfigured.

Frozen products are a product subject to certification. To obtain permission to sell products to the distribution network, you need to register the workshop as an enterprise. When choosing a form of ownership, it should be taken into account that large retail chains prefer to work with LLCs. Permits for activities must also be obtained from the sanitary and epidemiological station. A declaration of conformity is issued for the products.

Production technology

The quality of raw materials affects the taste of semi-finished meat products. It must be fresh, and usually accompanies each batch of goods with a veterinary certificate. When entering the meat products workshop, the raw materials are additionally controlled.

The technology consists of several operations:

preparation of raw materials;
minced meat preparation;
product formation;
packaging, warehousing and sale.

If the meat is purchased in carcasses, then you need to cut it. This process is called deboning. From raw materials, all bones and veins must be isolated. Next, it is ground into minced meat. If the product is prepared from a pork-beef mixture, then the raw materials are taken in a 50/50 ratio. Spices and other ingredients are added to the already crushed main raw materials. It can be onions, bread, water, salt. The temperature of the mixture ready for shaping should not exceed 14 degrees, otherwise not only the taste of the product is violated, but also its bacterial characteristics. often on modern productions natural raw materials are partially replaced by vegetable ones. Soy is added to minced meat, eggs are replaced with egg powder and so on. You need to be careful with them, as they affect the taste of the final product.

Products are formed on a molding machine. Then meat semi-finished products are subjected to shock freezing.

What equipment is needed?

The workshop for the production of frozen semi-finished meat products is equipped with the following equipment:

Band saws for meat and bones	These installations help to butcher meat, cut it without the formation of bone fragments. The first stage of preparation of raw materials, thanks to their use, occurs quickly and efficiently. Band saws are designed in such a way that they allow you to adjust the thickness and height of the cut. All surfaces that directly touch the products are made of stainless steel. The productivity of such installations is on average 300-500 kg/h. The price of the equipment depends on this indicator. It starts from 45 thousand rubles and can reach 270 thousand rubles. You can buy domestically produced machines in the workshop, as a rule, imported machines are more expensive.
Meat grinder	Industrial meat grinders in the semi-finished meat workshop are equipped with a set of grates with different diameters. Thanks to this, it is possible to obtain minced meat of different consistency for different semi-finished products. Meat grinders can be placed on the floor or on the table, depending on the design. Professional meat grinders with sufficient production capacity cost from 10 thousand rubles. The upper threshold is not limited. There are models that cost 400 thousand rubles. Optimal for production, and therefore the most commonly used, are the models of the Belarusian production of MIM. Their productivity is 80 kg/h. This is quite enough to serve a small meat products workshop. For very large enterprises there is equipment with a capacity of 1150 kg / h. It is mainly of European production.
Meat mixer	An installation that ensures uniform mixing of all minced ingredients. In addition, it is saturated with oxygen and its taste improves. The cost of meat mixers in the semi-finished meat workshop also directly depends on productivity. The order of prices is from 50 to 300 thousand rubles. When choosing, you need to pay attention to the volume of the working bowl. For small and medium production, a 50 liter tank will suffice. Such units are produced by domestic enterprises.
Patty molding machine	This device is needed to give products a certain shape and size. The weight of cutlets or meatballs will also always be the same. The car is completed with holes (matrices) different on a configuration. They allow the production of a wide range of products. The price of this equipment depends on the number of products produced and ranges from 24 thousand rubles to 450 thousand rubles. The productivity of such devices, on average, is 2-2.5 thousand pieces / hour. This is enough to equip a medium-sized meat products workshop.
meat cutting machine	It helps to cut semi-finished products into identical slices. Meat can be cut fresh or frozen. It does not affect the quality. Such machines are characterized by high productivity (180-400 cuts per minute). They cost from 700 to 1500 thousand rubles. There is no equipment of domestic manufacturers on the market, so it should be bought only from an imported manufacturer.
Equipment for packing	Usually, tray sealers are bought for packaging semi-finished products. They can simultaneously complete from 1 to 4 packages. The cost of such a machine ranges from 150 to 1000 thousand rubles. Small and medium-sized enterprises successfully use domestic CAS equipment in their production.
Refrigerators and freezers	Low-temperature refrigerators and freezers are used. Different chambers are used to store frozen and chilled products. To equip a small semi-finished meat workshop, you will need two of them. The internal volume of each must be at least 10 cubic meters. m.